From discrete to process manufacturing, Babadook unifies MRP, quality, supply chain, and shop floor data on one platform — with real-time OEE, predictive maintenance, and zero-defect quality management.
Zero-defect quality management
Every part, every batch, every operator — traceable. SPC charts update in real time. When a dimension drifts, the system flags the machine, the operator, and the affected parts before the next inspection cycle.
ISO 9001, IATF 16949, and AS9100 quality standards built in. FMEA, control plans, and corrective actions — all on the same system as production data. When a customer audit asks for the quality history of a specific batch, the answer is one query, not a week of report compilation.
After implementation
With real-time SPC
With real-time visibility
Real-time costing vs month-end
Most factories run on a gap between what the MES knows and what the ERP knows. The MES knows the machine is down. The ERP knows the order is late. Nobody knows why — because the data lives in two systems that communicate through overnight batch jobs and manual reconciliation.
Industry 4.0 was supposed to solve this. IoT sensors, digital twins, and predictive analytics were supposed to give real-time visibility. Instead, they added another layer of data that nobody can join to the ERP.
Material requirements planning against live inventory, live capacity, and live demand. Available-to-promise and capable-to-promise checks run before a sales rep commits a delivery date. When stock is short, the system says so before the customer hears a date that cannot be kept.
Work orders carry BOM, routing, quality checks, and cost accumulation in one object. When a work order closes, costs post to finance and inventory updates in the same transaction. OEE, yield, and scrap feed BI without a batch delay.
IoT sensors, digital twins, and predictive analytics only deliver value when they are joined to production data, quality data, and financial data. Babadook's platform makes the connection native — not a project.
From machine telemetry to financial close — one platform, one transaction boundary.
Six manufacturing KPIs — all measured in real time, all from one system, all without batch delays.
Discrete, process, or mixed-mode — XRP handles BOM management, routing, work orders, contract manufacturing, costing, and capacity planning on one system.
Quality inspections, nonconformance reports, and corrective actions connect directly to the work orders that produced them. Real-time OEE, yield, and scrap data feed finance and planning without a batch delay. When a work order closes, costs post and inventory updates in the same transaction.
MRP runs against real inventory, real capacity, and real demand. When a plan is infeasible, XRP tells you which resource, which constraint, and which order is the bottleneck. What-if scenarios let you test demand changes before committing.